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Molded Products×明邦化工 - List of Manufacturers, Suppliers, Companies and Products

Molded Products Product List

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Extruded products

Extruded products

Thoroughly engage in dialogue to achieve appropriate extrusion molding that meets your needs!

Our company specializes in extrusion molding technology for two-color resin molding and foam extrusion molding. When deciding on shapes and materials, it is necessary to understand various conditions and the characteristics of the materials. We provide full support from the conceptual stage to product commercialization, fully understanding all aspects, including the customer's ideas and the usage environment and applications of the molded products. 【Business Description】 ■Manufacturing and sales of synthetic resin profile extrusion products, two-color resin molded products, and foam extrusion products. *For more details, please download the PDF or feel free to contact us.

  • Extrusion Machine
  • Contract manufacturing
  • Processing Contract

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[Manufacturing Example] Soft PVC Wood Grain Pattern 2-Color Extrusion Prototype

[Manufacturing Example] Soft PVC Wood Grain Pattern 2-Color Extrusion Prototype

Prototype with our available molds! The base for two-color molding can accommodate both rigid PVC and flexible PVC.

We would like to introduce a case study of manufacturing two-color resin molded products. The customer is considering resin molded products with a wood grain pattern and we created prototypes to see what kind of wood grain pattern could be achieved. As a theme for future consideration, we prototyped using our existing molds. We have experience with wood grain patterns in hard PVC, ABS, and PS, so we utilized that experience for this trial. Although we had no experience with soft PVC, we achieved a wood grain pattern as shown in the photo. The base for two-color molding can accommodate either hard PVC or soft PVC. We would like to explore application development and other considerations moving forward. 【Overview】 ■ Material used: Soft PVC (surface) ■ Processing content: Two-color resin molding ■ Customer request point: Wood grain pattern *For more details, please refer to the related links or feel free to contact us.

  • Processing Contract

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[Manufacturing Example] Rigid PVC Wood Grain Profile Extrusion

[Manufacturing Example] Rigid PVC Wood Grain Profile Extrusion

An example of attempting to mold a wood grain pattern without improving the currently shaped mold!

Here is an example of manufacturing a two-color resin molded product. We received a request from a customer who wanted to develop a new wood grain pattern for a product that has been previously molded in a standard color using irregular extrusion molding. We attempted to mold the wood grain pattern without modifying the existing mold. Since we are simultaneously molding the colors currently in production, we couldn't make any changes to the mold and instead focused on re-evaluating the hard PVC material to achieve the wood grain effect. The wood grain pattern does not achieve the stability of a printed sheet and can only be produced to a certain extent. However, considering the cost, this was deemed sufficient, and the product was commercialized. This is a wood grain molding unique to hard PVC materials. [Overview] ■ Material used: PVC (Polyvinyl Chloride) ■ Processing content: Two-color resin molding ■ Request point: Wood grain pattern *For more details, please refer to the related links or feel free to contact us.

  • Processing Contract

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[Manufacturing Example] Miscellaneous Goods Made with ABS and Soft Acrylic

[Manufacturing Example] Miscellaneous Goods Made with ABS and Soft Acrylic

Introducing transparent soft acrylic! A case study of using ABS material for two-color resin molding.

We would like to introduce a case study of manufacturing resin two-color molded products. In response to the request to use a transparent material for the soft part of the two-color molding with ABS, we propose transparent soft acrylic. At Meihou Chemical, based on our extensive experience and know-how, we focus on points that meet customer requests regarding thickness, strength, and lightness, while considering the customer's application, usage environment, and the characteristics of the resin. Please feel free to consult us when you need assistance. 【Overview】 ■ Material used: ABS ■ Processing content: Resin two-color molding *For more details, please refer to the related links or feel free to contact us.

  • Processing Contract

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[Manufacturing Example] Parts for Washing Machines Made from Rigid PVC

[Manufacturing Example] Parts for Washing Machines Made from Rigid PVC

A design with blue lines on a white base! An example of two-color molding in resin with two different color variations.

We would like to introduce a case study of manufacturing resin two-color molded products. The design featured a white base with blue lines. The material is the same, but we have two different colors for the two-color resin molding. At Meihou Kako, we make proposals that take into account the thickness and strength, balance of lightness, and other requirements based on our extensive experience and know-how, considering the customer's application, usage environment, and characteristics of the resin. Please feel free to consult us when you need assistance. 【Overview】 ■ Material used: PVC (Polyvinyl Chloride) ■ Processing content: Resin two-color molding *For more details, please refer to the related links or feel free to contact us.

  • Processing Contract

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[Manufacturing Example] Pet Frame Made of ABS and Elastomer

[Manufacturing Example] Pet Frame Made of ABS and Elastomer

Proposing cushioning, slip resistance, and the addition of hinge functionality! A case where we were able to manufacture molded products suitable for the customer's application.

We would like to introduce a case study of manufacturing resin two-color molded products. We received a request from a customer to "manufacture molded products for use as building materials," and since they had little experience with extrusion molding, we first reviewed the drawings while also conducting a hearing on the intended use and materials. As we inquired about the application and usage conditions, we learned that the product needed to secure metal and function as a clamp for boards. Therefore, we proposed incorporating cushioning properties, slip resistance, and hinge functionality. By placing elastomers in four locations and effectively combining them with ABS material, we were able to manufacture molded products suitable for the customer's application. 【Overview】 ■ Material used: Elastomer / ABS ■ Processing details: Resin two-color molding *For more details, please refer to the related links or feel free to contact us.

  • Processing Contract

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[Manufacturing Example] Molding of aluminum sash components using PVC.

[Manufacturing Example] Molding of aluminum sash components using PVC.

A case where high-performance PVC foam was used for manufacturing due to concerns about condensation occurring!

Here is a case study of manufacturing foamed extruded products. We received an inquiry from a customer asking, "We would like to manufacture building material components that we have been using in steel with resin. Is this possible?" First, we looked at the current products and conducted a detailed hearing regarding the usage environment and applications. Since the customer was concerned about condensation, we chose to use PVC foam, which has high insulation properties, instead of rigid PVC solid. 【Overview】 ■ Material used: PVC (Polyvinyl Chloride) ■ Processing details: Foamed extrusion molding / Length cutting (chop saw cutting) ■ Customer requirements: Wall thickness *For more details, please refer to the related links or feel free to contact us.

  • Processing Contract

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Extruded products <Regarding wall thickness>

Extruded products <Regarding wall thickness>

Cost reduction is possible! We provide suitable extruded products by achieving the desired thickness according to the application.

"How thick should the material be?" "Is this thickness okay?" Do you have such concerns? When we receive such inquiries, we first ask in detail about the intended use and environment of the molded product. After that, we consider the combination of thickness and the resin material used for molding, and we propose molded products with suitable thickness and strength that meet your requirements and usage environment. At Meihou Chemical, we understand the characteristics of the materials and have a solid grasp of the combination of thickness and resin materials, allowing us to design and manufacture extrusion molded products. [Features] ■ The thickness affects many factors such as the strength, rigidity, flexibility, and fit of the molded product. ■ By adjusting to the appropriate thickness, we can achieve the desired rigidity and strength. ■ Cost reduction is possible through design innovations and foaming of solid shapes. *For more details, please refer to the related links or feel free to contact us.

  • Processing Contract

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[Manufacturing Example] Entrance Frame of a Prefabricated House Manufacturer Using PS

[Manufacturing Example] Entrance Frame of a Prefabricated House Manufacturer Using PS

Due to your high demand for cost reduction, we have produced an example using two-color extrusion molding in addition to foam extrusion molding!

Here is an example of manufacturing foam extrusion molded products. We received a request from a customer to "manufacture entrance frames for prefabricated houses while keeping costs as low as possible." Due to the high demand for cost reduction, we produced the frames using foam extrusion in addition to two-color extrusion. We used inexpensive recycled PS (polystyrene) for the core and covered it with AS for the surface. Additionally, upon further inquiry about the application, we learned that a certain thickness was required and that screws would be used for assembly, which is why we opted for foam molding. [Overview] ■ Material used: PS (polystyrene) ■ Processing method: Foam extrusion molding *For more details, please refer to the related links or feel free to contact us.

  • Processing Contract

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【Manufacturing Example】Wooden Block for Glass Block Using PS

【Manufacturing Example】Wooden Block for Glass Block Using PS

Introduction of a case where PS (polystyrene) material was used and processed through foam extrusion molding!

We would like to introduce a case study of manufacturing foam extruded products. We received a request from a customer stating, "We would like to use it as a support for glass blocks, so please manufacture a molded product that can be used for a long time without rotting." We used PS (polystyrene) as the material and processed it through foam extrusion. At Meihou Kako, based on our extensive experience and know-how, we focus on meeting the requirements such as thickness, strength, and lightness, while considering the customer's application, usage environment, and the characteristics of the resin. Please feel free to consult us when you need our services. 【Overview】 ■ Material used: PS (polystyrene) ■ Processing method: Foam extrusion *For more details, please refer to the related links or feel free to contact us.

  • Processing Contract

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Extruded products <Regarding fitting>

Extruded products <Regarding fitting>

Design based on usage conditions achieves flexible fit! We provide suitable extruded products.

When considering extruded molded products, I feel that many people struggle with fit. Typically, molded products are rarely used alone; they are often combined with other molded products or used together with materials like aluminum, making fit very important. When combining with other components, to ensure that there is no issue with fit, it is necessary to envision the operational behavior of the molded product and design the shape by considering questions such as "Which part will flex to fit?" and "Is the fit acceptable with this thickness?" At Meihou Chemical, we leverage the extensive experience we have accumulated to provide suitable advice based on a solid understanding of the usage conditions of molded products. [Points for Design and Molding] ■ Achieving flexible fit through design that anticipates usage conditions - It is necessary to consider elements such as "hardness, flexibility, pivot points, whether to create an interference fit, and material selection" during design and manufacturing. - To control fit, these elements should be balanced based on the product's usage conditions. *For more details, please refer to the related links or feel free to contact us.

  • Processing Contract

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Extruded products <Regarding strength>

Extruded products <Regarding strength>

In addition to the characteristics of the material, we will provide an optimal design taking into account the intended use and the required strength!

Do you have concerns such as "the molded product cracks even though it has rigidity"? This is a problem that arises from not understanding the characteristics of the resin material during the design of extruded products. At Meihou Kako, we conduct the design and manufacturing of extrusion molding while thoroughly understanding not only the properties of the resin materials but also the balance with the usage environment and applications. 【Points during Design and Molding】 ■ The selection of materials affects the strength of the molded product - At Meihou Kako, we have a deep understanding of the characteristics of various resin materials and conduct suitable designs based on the material's features, intended use, and desired strength. ■ Changing the structure of the molding can alter its strength - If it is absolutely necessary to keep the material unchanged, we enhance strength by adding ingenuity to the structure. *For more details, please refer to the related links or feel free to contact us.

  • Processing Contract

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